• Capabilities
    • Intelligence
      • Intelligence home
      • Solid state lidar
      • AliveDrive
      • Camera
      • Technical partnerships
    • Engine
      • Engine home
      • Production manufacturing
        • Advanced manufacturing home
        • Products
        • Technology
        • Quality
      • Prototype manufacturing
        • Prototype manufacturing home
        • Component manufacture
        • Pistons
      • Testing & development
      • Engineering consultancy
    • EV/Hybrid
      • EV/Hybrid home
      • Battery
        • Battery home
        • BMS
        • Integrated battery solution
      • Motor
        • Motor home
        • Automotive ISG
        • Aerospace UAV
    • Data acquisition & analysis
      • Data acquisition & analysis home
      • Cosworth Toolbox
      • Diablo
    • Management & control
      • Management & control home
      • Products
      • Electronics & software consultancy
    • Case studies
  • People
    • People home
    • 60 years of Cosworth
    • Apprenticeships
    • Graduates
    • Current opportunities
    • Recruitment agencies
  • News
  • Products
    • All products
    • Race products
  • Customer support
    • Support forum
    • Porsche motorsport
    • Returns
    • PDR software
    • Toolbox license
  • Contact
  • Staff Portal
  • Capabilities
      • Intelligence
      • Engine
      • EV/Hybrid
      • Data acquisition & analysis
      • Management & control
      • Case studies
      • Solid State Lidar
      • AliveDrive
      • Camera
      • Technical partnerships
      • Production manufacturing
      • Prototype manufacturing
      • Testing & development
      • Engineering consultancy
      • BTCC Hybrid System
      • Battery
      • Motor
      • Diablo
      • Cosworth Toolbox
      • Products
      • Electronics & software consultancy
        • Component manufacture
        • Pistons
      • BMS
      • Integrated battery solutions
      • Products
      • Technology
      • Quality
      • Automotive ISG
      • Aerospace UAV
  • People
    • 60 years of Cosworth
    • Current opportunities
    • Apprenticeships
    • Graduates
    • Recruitment agencies
  • News
  • Products
    • All products
    • Race products
  • Customer support
    • Support forum
    • Porsche motorsport
    • Returns
    • PDR software
    • Toolbox license
  • Contact
  • Staff portal
  • Group
    • Group home
    • The Cosworth advantage
    • 60 years of Cosworth
  • Capabilities
    • Intelligence
      • Intelligence home
      • Solid state lidar
      • AliveDrive
      • Camera
      • Technical partnerships
    • Engine
      • Engine home
      • Production manufacturing
        • Advanced manufacturing home
        • Products
        • Technology
        • Quality
      • Prototype manufacturing
        • Prototype manufacturing home
        • Component manufacture
        • Pistons
      • Testing & development
      • Engineering consultancy
    • EV/Hybrid
      • EV/Hybrid home
      • Battery
        • Battery home
        • BMS
        • Integrated battery solution
      • Motor
        • Motor home
        • Automotive ISG
        • Aerospace UAV
    • Data acquisition & analysis
      • Data acquisition & analysis home
      • Cosworth Toolbox
      • Diablo
    • Management & control
      • Management & control home
      • Products
      • Electronics & software consultancy
    • Case studies
  • People
    • People home
    • 60 years of Cosworth
    • Apprenticeships
    • Graduates
    • Current opportunities
    • Recruitment agencies
  • News
  • Products
    • All products
    • Race products
  • Customer support
    • Support forum
    • Porsche motorsport
    • Returns
    • PDR software
    • Toolbox license
  • Contact
  • Staff Portal
  LEADING THE PISTON
REVOLUTION

November 28, 2018

Never ones to stand still in pursuit of the next technological breakthrough, at Cosworth we are using our decades of powertrain expertise to manufacture a brand new generation of piston.

Working in collaboration with Aerospace Companies Materion Corporation, BRP-Rotax and with support from FAC and NATEP, we are aiming to create a significant step change in lightweight, robust and high performance pistons.

By leveraging our 60 years of experience in developing engines for racetrack and road, Cosworth has developed an unrivalled knowledge of the interaction between the piston and other engine components.

We have long pushed piston design and manufacturing to improve the interaction with the engine and other components, delivering performance gains for our clients in the automotive and motorsport sectors.

For this latest pioneering project, we are using SupremEX®* metal matrix composite (MMC) aluminium alloys to increase strength, stiffness and reduce fatigue to produce wear resistant pistons.

This innovative approach has been designed by BRP-Rotax and manufactured by Cosworth in its state of the art facilities.

A higher specific modulus creates a lighter, stiffer design that, in turn, improves fatigue in highly stressed areas. Increased material strength saves 20% mass over conventional materials, leading to reduced friction and enhanced piston life at elevated temperatures.

Lower thermal expansion allows a tighter control of piston to liner clearance reducing piston slap, blow-by-oil carry over and crevice volume, providing increased efficiency.

Higher working temperatures and combustion pressures can be achieved due to greater fatigue resistance, with lower coefficient of friction and increased wear resistance contributing to improved combustion efficiency, brake specific fuel consumption and hydro-carbon emissions.

The result is a piston with an immediately superior finish to standard variants. When coupled with our innovative oval skirt profile, polished crown, anti-detonation bands, accumulator groove, profiled pin bore and DLC gudgeon pin technology, the end products allow Cosworth to remain at the pinnacle of piston design.

*SupremEX metal matrix composite is a registered trademark of Materion Corporation.

Related articles

Powering the Gordon Murray Automotive T.50 supercar

Read more

Improving with age: Cosworth and the NSX

Read more

T.50 supercar: Inside the Greatest Road-car V12 Ever Made

Read more

Gordon Murray Automotive: T.50 on Track

Read more

Case studies

  • BTCC Hybrid

    Motorsport has always been at the forefront of automotive technology, pushing the boundaries of what’s possible and setting new standards... MORE >

  • ALIVEDRIVE APP

    Our partnership with General Motors resulted in development of the industry-leading Performance Data Recorder (PDR). MORE >

  • MX2

    The MX2 category of the FIM Motocross World Championship – the premier level of motocross competition globally – is one... MORE >

Follow

Through #innovation we have built on our experience in creating motorsport telemetry systems to develop the Cosworth Toolbox, linked with our PDR it aids engineering, design development and can be the key to improving driver #performance. http://ow.ly/L6SP50DcrO3 #Automotive

We have to agree, the Cosworth GMA T.50 engine is a beautiful engineering masterpiece. 🎨

Follow
Through innovation we have built on our wealth of Through innovation we have built on our wealth of experience in producing world-beating motorsport telemetry systems to develop the Cosworth Toolbox, linked with our Performance Data Recorder (PDR) the suit of essential data analysis tools helps with engineering, design development, and improves user driving performance.
#Automotive #Cosworth #Technology #Innovation #Motorsport #Data #DataAnalysis 
#Performance #Design #Engineering
We have to agree, the Cosworth GMA T.50 engine is We have to agree, the Cosworth GMA T.50 engine is a beautiful engineering masterpiece. 🎨 #Cosworth #GordonMurrayAutomotive #Engineering #Performance #Engine #V12
We are known for pushing boundaries and making his We are known for pushing boundaries and making history, it’s in our DNA. Developing the @gordonmurrayautomotive T.50 V12 engine allowed us to unleash our capabilities and build on our strengths. We were tasked with delivering the highest-revving engine ever made for a production car, and took it in our stride, as a result the T.50 performs, sounds superb, and would you just look at it?! #Cosworth #GMA #GMAT50 #Automotive #Engine
It’s a crucial time for OEMs to demand impeccabl It’s a crucial time for OEMs to demand impeccable standards from their partners and this demand is ever increasing. When it comes to manufacturing, we meet - and exceed - even the most stringent demands of the automotive, aerospace, motorsport and marine sectors. From pilot production right up to 20,000 units per year, our Advanced Manufacturing Centre (AMC) delivers complex machining and is capable of producing multiple product lines thanks to its flexible manufacturing architecture. #Manufacturing #Cosworth #OEM #ISOstandards #Automotive #Aerospace #Marine #Motorsport

COLLABORATING WITH

CAPABILITIES
  • Intelligence
  • Engine
  • EV/Hybrid
  • Data aquisition & analysis
  • Management & control
  • Case studies
CUSTOMER SUPPORT
  • Support forum
  • Porsche Motorsport
  • Returns
  • Toolbox support
  • Suppliers
PEOPLE
  • 60 years of Cosworth
  • Apprenticeships
  • Graduates
  • Current opportunities
INFORMATION
  • News
  • Products
  • Case studies
  • Covid-19
  • Contact
  • Legal policies
CAPABILITES
  • Sensors
  • Intelligence
  • Engine
  • EV/Hybrid
  • Data aquisition & analysis
  • Management & control
  • Case studies
INFORMATION
  • News
  • Products
  • Case studies
  • Covid-19
  • Contact
  • Legal policies
CUSTOMER SUPPORT
  • Support forum
  • Porsche motorsport
  • Returns
  • Toolbox support
  • Suppliers
PEOPLE
  • 60 years of Cosworth
  • Apprenticeships
  • Graduates
  • Current opportunities
  • Twitter
  • Facebook
  • LinkedIn
  • Instagram
  • Youtube
© Copyright 2021 Cosworth. All rights reserved.
We use cookies to give you the best online experience. Please let us know if you agree to all of these cookies. No, take me to settings.