TECHNOLOGY
The most striking element of our Advanced Manufacturing Centre is the automatic pallet loading and robot tool change. Its central tool storage enables easy access to multiple tools and replacements.
Our Oerlikon-Metco SUMEBore plasma coating machine, used to coat cylinder bores, melts down metal powder and sprays it using a rotating torch onto the cylinder walls. The cylinders are mechanically activated before the procedure begins to ensure a strong bond between the coating and substrate.
This specialised coating produces a far more mechanically efficient engine by reducing friction between pistons, rings and the cylinder walls. This also improves fuel efficiency. It reduces wear which, in turn, improves component lifespan, while block assemblies are lighter due to the lack of need for heavy steel liners. A precision honing system, compatible with our in-house plasma coating machine, uses diamond tip cutting tools.
The high-pressure robot-operated FlexWasher guarantees ultimate cleanliness of components, utilising pressurised water at 5,500 psi and part manipulation to maximise water drainage.
PRODUCTION MANUFACTURING
Find out more about our production manufacturing
CONTACT US
Case studies
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T.50
For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook...
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ASTON MARTIN VALKYRIE
When Aston Martin and Red Bull Advanced Technologies set about developing a brand new hypercar...
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AG2 ENGINE
Cosworth’s involvement in unmanned aerial vehicle programmes began in 2005 in response to the US military’s policy to…
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COLLABORATING WITH
Recently we had Gordon Murray from @PlanetGMA pay us a visit to see how progress on the incredible #engines is going.
The T.50 will rev to 12,100rpm making it the highest revving road going #V12 engine. It’s safe to say the orange cam covers look absolutely stunning!
Our Advanced Manufacturing Centre in Northampton recently had a visit from the Rt Hon Kemi Badenoch MP - Secretary of State for International Trade.
Learn more about our manufacturing capabilities here:
https://www.cosworth.com/capabilities/performance/manufacturing/
#Cosworth #engineering #manufacturing