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HomeCapabilitiesPerformanceManufacturing

MANUFACTURING

We integrate manufacturing firmly into our value chain to deliver complex machining from our purpose-built, self-contained Advanced Manufacturing Centre, all to industry-leading and ISO-accredited standards.

PRODUCTION MANUFACTURING

Designed to conform to OEM production standards, our flexible manufacturing facility offers volumes that range from pilot production right up to 20,000 units per year, with multiple product lines running concurrently. Products are designed and machined to meet the most stringent demands for the automotive, aerospace, defence and marine sectors.

PROTOTYPE MANUFACTURING

At the heart of our advanced manufacturing capability is the art of complex machining major cast components. Our manufacturing process is ideally suited to supporting development projects or low volume requirements. We also have a well-developed supply chain and partnerships with leading casting foundries.

PISTONS

We produce over 40,000 forgings and 20,000 fully machined pistons p.a. to our customers’ designs. In our dedicated piston facility. We have been manufacturing pistons for motorsport, automotive OEM and aerospace customers for over 60 years..

TECHNOLOGY

Built around 11 Matsuura CNC automated machining centres, our AMC operates on a 24/5 shift pattern to ensure round-the-clock support for business-critical OEM programmes. Our unique proposition brings together latest specification technology and includes Cosworth specialities such as plasma bore coating, diamond honing and robot-operated cleaning – a truly enviable under-one-roof offering.

QUALITY

We understand that performance and pristine production go hand in hand. Some of the world’s most successful OEMs have already seen the benefits derived from our unique ‘Cosworth approach’. From within our temperature controlled, ‘swarf’-free environment, quality is assured at each crucial stage of the manufacturing process.

QUALITY

We understand that performance and pristine production go hand in hand. Some of the world’s most successful OEMs have already seen the benefits derived from our unique ‘Cosworth approach’. From within our temperature controlled, ‘swarf’-free environment, quality is assured at each crucial stage of the manufacturing process.

CONTACT US

Case studies

  • AG2 ENGINE

    Cosworth’s involvement in unmanned aerial vehicle programmes began in 2005 in response to the US military’s policy to…
    MORE >
  • ASTON MARTIN VALKYRIE

    When Aston Martin and Red Bull Advanced Technologies set about developing a brand new hypercar...
    MORE >
  • T.50

    For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook...
    MORE >
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Three words: Easter Jeep Safari
 
In the deserts of Utah, we’ll be unveiling our latest tech. Keep your eyes peeled over the next few days, all will be revealed…
 
#EasterJeepSafari #Moab #Cosworth

The GMA T.50 is here! 🤩

After four years of development, @PlanetGMA wrapped up the incredible journey with a final sign-off drive!

We're immensely proud to be part of this programme, powering the breath-taking T.50 with a V12 engine.

Watch now: https://www.youtube.com/watch?v=jgZHrzo7SG4

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Three words: Easter Jeep Safari In the deserts o Three words: Easter Jeep Safari
 
In the deserts of Utah, we’ll be unveiling our latest tech. Keep your eyes peeled over the next few days, all will be revealed…
 
#EasterJeepSafari #Moab #Cosworth
The GMA T.50 is here! 🤩 After four years of d The GMA T.50 is here! 🤩
 
After four years of development, @gordonmurrayautomotive wrapped up the incredible journey with a final sign-off drive! 
 
We’re immensely proud to be part of this programme, powering the breath-taking T.50 with a V12 engine. 
 
You can watch Gordon give his final seal of approval by clicking on the link in our bio.
 
#Cosworth #GordonMurrayAutomotive #V12 #GMA
We helped #CarSOS restore this standard Ford Monde We helped #CarSOS restore this standard Ford Mondeo into the perfect 200bhp touring car tribute! 

To find out more about how we helped give it a new lease of life with a Cosworth engine, you can catch up with the episode on Sky Go.

#cosworth #engineering #motorsport
The Aston Martin Valkyrie: a revolutionary road ca The Aston Martin Valkyrie: a revolutionary road car running with a Cosworth engine.

To find out more about the sensational new hypercar, head to the link in our bio and check out @hagerty’s latest video!

#Cosworth #AstonMartin #Valkyrie

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