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HomeCapabilitiesPerformanceManufacturing

MANUFACTURING

We integrate manufacturing firmly into our value chain to deliver complex machining from our purpose-built, self-contained Advanced Manufacturing Centre, all to industry-leading and ISO-accredited standards.

PRODUCTION MANUFACTURING

Designed to conform to OEM production standards, our flexible manufacturing facility offers volumes that range from pilot production right up to 20,000 units per year, with multiple product lines running concurrently. Products are designed and machined to meet the most stringent demands for the automotive, aerospace, defence and marine sectors.

PROTOTYPE MANUFACTURING

At the heart of our advanced manufacturing capability is the art of complex machining major cast components. Our manufacturing process is ideally suited to supporting development projects or low volume requirements. We also have a well-developed supply chain and partnerships with leading casting foundries.

PISTONS

We produce over 40,000 forgings and 20,000 fully machined pistons p.a. to our customers’ designs. In our dedicated piston facility. We have been manufacturing pistons for motorsport, automotive OEM and aerospace customers for over 60 years..

TECHNOLOGY

Built around 11 Matsuura CNC automated machining centres, our AMC operates on a 24/5 shift pattern to ensure round-the-clock support for business-critical OEM programmes. Our unique proposition brings together latest specification technology and includes Cosworth specialities such as plasma bore coating, diamond honing and robot-operated cleaning – a truly enviable under-one-roof offering.

QUALITY

We understand that performance and pristine production go hand in hand. Some of the world’s most successful OEMs have already seen the benefits derived from our unique ‘Cosworth approach’. From within our temperature controlled, ‘swarf’-free environment, quality is assured at each crucial stage of the manufacturing process.

QUALITY

We understand that performance and pristine production go hand in hand. Some of the world’s most successful OEMs have already seen the benefits derived from our unique ‘Cosworth approach’. From within our temperature controlled, ‘swarf’-free environment, quality is assured at each crucial stage of the manufacturing process.

CONTACT US

Case studies

  • AG2 ENGINE

    Cosworth’s involvement in unmanned aerial vehicle programmes began in 2005 in response to the US military’s policy to…
    MORE >
  • ASTON MARTIN VALKYRIE

    When Aston Martin and Red Bull Advanced Technologies set about developing a brand new hypercar...
    MORE >
  • T.50

    For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook...
    MORE >
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As trusted #OEM partners, we are able to develop some of the world’s most advanced #mobility technology, from high performance batteries to vehicle development and #integration programmes.

Discover how we can get you on the move: https://www.cosworth.com

#Aerodynamics are a key part of the mobility and motorsport industries. We have developed some of the world’s most accurate #dataacquisition technology for #windtunnel testing.

Read more about the technology in the case study linked below:
https://www.cosworth.com/case_studies/ruag/

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What a scorching few days we had at Snetterton for What a scorching few days we had at Snetterton for the 7th race weekend of @btcc.

We'd like to send our congratulations to @colin.turkington for his 500th race, and a huge thank you to the spectators and marshals who braved the sun this weekend.

#cosworth #btcc #snetterton #heatwave #electronics #hybridvehicle #motorsport
The team are monitoring vehicle temperatures extra The team are monitoring vehicle temperatures extra carefully today to help @btcc run as smooth as possible in this heatwave.

Qualifying is at 3.20pm - make sure you tune in to see our full hybrid systems in action! 

#cosworth #btcc #snetterton #hybrid #hybridcars #motorsport
Harry Kiafoulis joins us as North American Directo Harry Kiafoulis joins us as North American Director of Sales, with plans to broaden our OEM customer base in the United States and support our existing partnership with IndyCar and GM.

He brings over 25 years of automotive experience, in both engineering and sales, and a passion for electrification.

Learn more about his journey to Cosworth - Link in bio.

 #Cosworth #electrification #IndyCar
To celebrate this year’s International Women in To celebrate this year’s International Women in Engineering Day, we took the time to speak with two of our PDR (Performance Data Recorder) validation engineers, Bianca and Swati. They spoke to us about their routes into engineering and the challenges that they had to overcome to get to where they are now. 

Read about their experiences and roles at Cosworth in our special Inspired Engineering feature on our website. #linkinbio

#Cosworth #INWED22 #engineering #womeninengineering #wesupportwomen #femaleempowerment #electronics #automotive #engineer #Inspiration

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