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HomeCapabilitiesPerformanceManufacturing

MANUFACTURING

We integrate manufacturing firmly into our value chain to deliver complex machining from our purpose-built, self-contained Advanced Manufacturing Centre, all to industry-leading and ISO-accredited standards.

PRODUCTION MANUFACTURING

Designed to conform to OEM production standards, our flexible manufacturing facility offers volumes that range from pilot production right up to 20,000 units per year, with multiple product lines running concurrently. Products are designed and machined to meet the most stringent demands for the automotive, aerospace, defence and marine sectors.

PROTOTYPE MANUFACTURING

At the heart of our advanced manufacturing capability is the art of complex machining major cast components. Our manufacturing process is ideally suited to supporting development projects or low volume requirements. We also have a well-developed supply chain and partnerships with leading casting foundries.

PISTONS

We produce over 40,000 forgings and 20,000 fully machined pistons p.a. to our customers’ designs. In our dedicated piston facility. We have been manufacturing pistons for motorsport, automotive OEM and aerospace customers for over 60 years..

TECHNOLOGY

Built around 11 Matsuura CNC automated machining centres, our AMC operates on a 24/5 shift pattern to ensure round-the-clock support for business-critical OEM programmes. Our unique proposition brings together latest specification technology and includes Cosworth specialities such as plasma bore coating, diamond honing and robot-operated cleaning – a truly enviable under-one-roof offering.

QUALITY

We understand that performance and pristine production go hand in hand. Some of the world’s most successful OEMs have already seen the benefits derived from our unique ‘Cosworth approach’. From within our temperature controlled, ‘swarf’-free environment, quality is assured at each crucial stage of the manufacturing process.

QUALITY

We understand that performance and pristine production go hand in hand. Some of the world’s most successful OEMs have already seen the benefits derived from our unique ‘Cosworth approach’. From within our temperature controlled, ‘swarf’-free environment, quality is assured at each crucial stage of the manufacturing process.

CONTACT US

Case studies

  • AG2 ENGINE

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  • ASTON MARTIN VALKYRIE

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  • T.50

    For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook...
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We're always looking to improve our team with fresh talent, whether it be in #engineering or other supporting roles.

If you want the chance to join our iconic company that has been built over 6 decades, look at our opportunities on our #careers page.

https://www.cosworth.com/careers/

Cars are firing up for race 3! Look out for the blue light panel on the side of the cars flashing when drivers hit the #hybrid button!

@BTCC

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Cars are firing up for race 3! Look out for the bl Cars are firing up for race 3! Look out for the blue light panel on the side of the cars flashing when drivers hit the #hybrid button!

#motorsport #cosworth #touringcar #racecar #electronics #engineering
Final checks before the first #hybrid race of the Final checks before the first #hybrid race of the day! ⚡️🏁

#@btcc #touringcar #btcc #raceday #cosworth #engineer #electronics #motorsport
That's a wrap for today's #BTCC action. Interestin That's a wrap for today's #BTCC action. Interesting to see the top 3 spots in qualifying taken by RWD cars. Let's see what the racing is like tomorrow!

#Cosworth #hybrid
We’re about to head into qualifying at the secon We’re about to head into qualifying at the second round of the @BTCC, with drivers using practice to get used to the shortened hybrid deployment time of 10 seconds for this weekend. We’re looking forward to seeing who'll come out on top!

#Brandshatch #BTCC #touringcars #motorsport #hybrid #cosworth #engineering #electric

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