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HomeCapabilitiesPerformanceEngineering Consultancy

ENGINEERING CONSULTANCY

Customers are at the centre of our culture. We focus on a ‘going above and beyond’ approach to ensure that we develop long-standing relationships. It’s ‘the Cosworth way’.

EVALUATION

We have all the capabilities in-house to take projects from a blank-sheet idea through to a fully validated and approved product. This provides customers with a single point of contact for their project, minimising cost and complexity that can be generated by hand-offs between suppliers. We’ve specialised in engine technology for over six decades with a dedicated workforce of designers, development experts and state-of-the-art manufacturing techniques.

DESIGN

Our design and analysis professionals all work closely on projects that generates a tight feedback loop to allow efficient optimisation of design. Our expertise is unrivalled: from high BMEP boosted engines to ultra-high-speed units, high thermal efficiency concepts to integration of advanced technology, we have the knowhow in-house to create the most complex and efficient products for our customers.

ANALYSIS

We deploy a suite of advanced analysis capabilities that covers engine structure, FEA and fatigue analysis, GT Power & GT Suite 1D analysis on full powertrain, multi body dynamic analysis, engine thermal analysis, CFD of coolant flow, port CFD, in-cylinder airflow simulation and combustion simulation.

PROTOTYPE

In-house machining from our Advanced Manufacturing Centre allows us to create prototype and niche volume components, while our ten engine dynamometers offer fully transient capabilities, combustion air control and emissions analysis. Our approach makes use of a mule engine to replicate stresses and understand early on in the process whether performance, emissions and fuel economy targets can be met. We are also able to run full hybrid powertrains on a range of rigs for specific component and systems checks.

TESTING AND DEVELOPMENT

Repeat assembly is conducted in our production build shop with clean rooms for system sub assembly. Many of the world’s leading OEMs have derived the full benefits from our end-to-end ‘seamless’ approach, which has proven to offer a competitive advantage.

CONTACT US

Case studies

  • T.50

    For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook...
    MORE >
  • ASTON MARTIN VALKYRIE

    When Aston Martin and Red Bull Advanced Technologies set about developing a brand new hypercar...
    MORE >
  • AG2 ENGINE

    Cosworth’s involvement in unmanned aerial vehicle programmes began in 2005 in response to the US military’s policy to…
    MORE >
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Three words: Easter Jeep Safari
 
In the deserts of Utah, we’ll be unveiling our latest tech. Keep your eyes peeled over the next few days, all will be revealed…
 
#EasterJeepSafari #Moab #Cosworth

The GMA T.50 is here! 🤩

After four years of development, @PlanetGMA wrapped up the incredible journey with a final sign-off drive!

We're immensely proud to be part of this programme, powering the breath-taking T.50 with a V12 engine.

Watch now: https://www.youtube.com/watch?v=jgZHrzo7SG4

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Three words: Easter Jeep Safari In the deserts o Three words: Easter Jeep Safari
 
In the deserts of Utah, we’ll be unveiling our latest tech. Keep your eyes peeled over the next few days, all will be revealed…
 
#EasterJeepSafari #Moab #Cosworth
The GMA T.50 is here! 🤩 After four years of d The GMA T.50 is here! 🤩
 
After four years of development, @gordonmurrayautomotive wrapped up the incredible journey with a final sign-off drive! 
 
We’re immensely proud to be part of this programme, powering the breath-taking T.50 with a V12 engine. 
 
You can watch Gordon give his final seal of approval by clicking on the link in our bio.
 
#Cosworth #GordonMurrayAutomotive #V12 #GMA
We helped #CarSOS restore this standard Ford Monde We helped #CarSOS restore this standard Ford Mondeo into the perfect 200bhp touring car tribute! 

To find out more about how we helped give it a new lease of life with a Cosworth engine, you can catch up with the episode on Sky Go.

#cosworth #engineering #motorsport
The Aston Martin Valkyrie: a revolutionary road ca The Aston Martin Valkyrie: a revolutionary road car running with a Cosworth engine.

To find out more about the sensational new hypercar, head to the link in our bio and check out @hagerty’s latest video!

#Cosworth #AstonMartin #Valkyrie

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