Corporate
  • Capabilities
      • Electrification
      • Performance
      • Digitalisation
      • Full vehicle programmes
      • Case studies
      • Battery
      • Motor
      • Hybrid solutions
      • Manufacturing
      • Testing & development
      • Engineering consultancy
      • Aerospace UAV
      • Pistons
      • Management & control
      • Consultancy
      • Software management
      • AliveDrive
      • PDR software
      • Platform master control
      • Battery systems
      • Testing & development
      • BTCC hybrid system
      • Catalytic generator
      • Production manufacturing
      • Prototype manufacturing
      • Technology
      • Quality
      • Motorsport pistons
      • Classic pistons
      • Aerospace pistons
      • OEM pistons
      • MMC pistons
      • Technical partnerships
      • Products
      • Diablo
      • Toolbox
      • Concept studies (WEJO)
        • Component manufacture
  • Careers
      • Careers at Cosworth
      • Current opportunities
  • News
  • Products
    • All products
    • Race products
  • Customer support
    • Support forum
    • Porsche motorsport
    • Returns
    • PDR software
    • Toolbox license
  • Contact
  • Capabilities
    • Electrification
      • Electrification home
      • Battery
        • Battery home
        • Battery systems
        • Testing & development
      • Motor
      • Hybrid Solutions
        • Hybrid solutions home
        • BTCC Hybrid System
        • Catalytic Generator
    • Performance
      • Performance home
      • Manufacturing
        • Manufacturing home
        • Production manufacturing
        • Prototype manufacturing
        • Technology
        • Quality
      • Testing & development
      • Engineering consultancy
      • Aerospace UAV
      • Pistons
    • Digitalisation
      • Digitalisation home
      • Management & control
        • Management & control home
        • Technical partnerships
        • Products
      • Consultancy
      • Software management
        • Software management home
        • Diablo
        • Cosworth Toolbox
      • AliveDrive
      • PDR
    • Full vehicle programmes
      • Full vehicle programmes
      • Platform Master Control
    • Case studies
  • Careers
    • Careers at Cosworth
    • Current opportunities
  • News
  • Products
    • All products
    • Race products
  • Customer support
    • Support forum
    • Porsche motorsport
    • Returns
    • PDR software
    • Toolbox license
  • Contact
  • Staff Portal
HomeCapabilitiesPerformanceEngineering Consultancy

ENGINEERING CONSULTANCY

Customers are at the centre of our culture. We focus on a ‘going above and beyond’ approach to ensure that we develop long-standing relationships. It’s ‘the Cosworth way’.

EVALUATION

We have all the capabilities in-house to take projects from a blank-sheet idea through to a fully validated and approved product. This provides customers with a single point of contact for their project, minimising cost and complexity that can be generated by hand-offs between suppliers. We’ve specialised in engine technology for over six decades with a dedicated workforce of designers, development experts and state-of-the-art manufacturing techniques.

DESIGN

Our design and analysis professionals all work closely on projects that generates a tight feedback loop to allow efficient optimisation of design. Our expertise is unrivalled: from high BMEP boosted engines to ultra-high-speed units, high thermal efficiency concepts to integration of advanced technology, we have the knowhow in-house to create the most complex and efficient products for our customers.

ANALYSIS

We deploy a suite of advanced analysis capabilities that covers engine structure, FEA and fatigue analysis, GT Power & GT Suite 1D analysis on full powertrain, multi body dynamic analysis, engine thermal analysis, CFD of coolant flow, port CFD, in-cylinder airflow simulation and combustion simulation.

PROTOTYPE

In-house machining from our Advanced Manufacturing Centre allows us to create prototype and niche volume components, while our ten engine dynamometers offer fully transient capabilities, combustion air control and emissions analysis. Our approach makes use of a mule engine to replicate stresses and understand early on in the process whether performance, emissions and fuel economy targets can be met. We are also able to run full hybrid powertrains on a range of rigs for specific component and systems checks.

TESTING AND DEVELOPMENT

Repeat assembly is conducted in our production build shop with clean rooms for system sub assembly. Many of the world’s leading OEMs have derived the full benefits from our end-to-end ‘seamless’ approach, which has proven to offer a competitive advantage.

CONTACT US

Case studies

  • T.50

    For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook...
    MORE >
  • ASTON MARTIN VALKYRIE

    When Aston Martin and Red Bull Advanced Technologies set about developing a brand new hypercar...
    MORE >
  • AG2 ENGINE

    Cosworth’s involvement in unmanned aerial vehicle programmes began in 2005 in response to the US military’s policy to…
    MORE >
Follow

We're always looking to improve our team with fresh talent, whether it be in #engineering or other supporting roles.

If you want the chance to join our iconic company that has been built over 6 decades, look at our opportunities on our #careers page.

https://www.cosworth.com/careers/

Cars are firing up for race 3! Look out for the blue light panel on the side of the cars flashing when drivers hit the #hybrid button!

@BTCC

Follow
Cars are firing up for race 3! Look out for the bl Cars are firing up for race 3! Look out for the blue light panel on the side of the cars flashing when drivers hit the #hybrid button!

#motorsport #cosworth #touringcar #racecar #electronics #engineering
Final checks before the first #hybrid race of the Final checks before the first #hybrid race of the day! ⚡️🏁

#@btcc #touringcar #btcc #raceday #cosworth #engineer #electronics #motorsport
That's a wrap for today's #BTCC action. Interestin That's a wrap for today's #BTCC action. Interesting to see the top 3 spots in qualifying taken by RWD cars. Let's see what the racing is like tomorrow!

#Cosworth #hybrid
We’re about to head into qualifying at the secon We’re about to head into qualifying at the second round of the @BTCC, with drivers using practice to get used to the shortened hybrid deployment time of 10 seconds for this weekend. We’re looking forward to seeing who'll come out on top!

#Brandshatch #BTCC #touringcars #motorsport #hybrid #cosworth #engineering #electric

COLLABORATING WITH

CAPABILITIES
  • Electrification
  • Performance
  • Digitalisation
  • Case studies
CUSTOMER SUPPORT
  • Support forum
  • Porsche Motorsport
  • Returns
  • Toolbox support
PEOPLE
  • 60 years of Cosworth
  • Apprenticeships
  • Graduates
  • Current opportunities
INFORMATION
  • Corporate
  • News
  • Products
  • Covid-19
  • Contact
  • Legal policies
CAPABILITES
  • Electrification
  • Performance
  • Digitalisation
  • Case studies
INFORMATION
  • Corporate
  • News
  • Products
  • Covid-19
  • Contact
  • Legal policies
CUSTOMER SUPPORT
  • Support forum
  • Porsche motorsport
  • Returns
  • Toolbox support
PEOPLE
  • 60 years of Cosworth
  • Apprenticeships
  • Graduates
  • Current opportunities
  • Twitter
  • Facebook
  • LinkedIn
  • Instagram
  • Youtube
© Copyright 2022 Cosworth. All rights reserved.   Privacy Policy | Modern Slavery
This site uses cookies. Visit our cookie policy to find out more about our use of cookies and how to opt out. By clicking "Accept all", you consent to the use of ALL the cookies. However, you may visit "Cookie Settings" to provide a controlled consent.
Cookie SettingsAccept All
Manage consent

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may affect your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. These cookies ensure basic functionalities and security features of the website, anonymously.
CookieDurationDescription
cookielawinfo-checkbox-analytics11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Analytics".
cookielawinfo-checkbox-functional11 monthsThe cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional".
cookielawinfo-checkbox-necessary11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookies is used to store the user consent for the cookies in the category "Necessary".
cookielawinfo-checkbox-others11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Other.
cookielawinfo-checkbox-performance11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Performance".
viewed_cookie_policy11 monthsThe cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. It does not store any personal data.
Functional
Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features.
Performance
Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors.
Analytics
Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc.
Advertisement
Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. These cookies track visitors across websites and collect information to provide customized ads.
Others
Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet.
SAVE & ACCEPT