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HomeManufacturingPrototype manufacturing

PROTOTYPE MANUFACTURING

From prototypes to OEM small-scale production, we’re optimised for specialist manufacturing and assembly that conforms to the highest standards. We produce everything from parts, housings and performance components, to the assembly and supply of complete engines. We can make to customers’ plans or we can work collaboratively to optimise products.

COMPONENT MANUFACTURE

At the heart of our advanced manufacturing capability is the art of complex machining major cast components. Our manufacturing process is ideally suited to supporting development projects or low volume requirements. We also have a well-developed supply chain and partnerships with leading casting foundries.

COMPONENT MANUFACTURE

At the heart of our advanced manufacturing capability is the art of complex machining major cast components. Our manufacturing process is ideally suited to supporting development projects or low volume requirements. We also have a well-developed supply chain and partnerships with leading casting foundries.

ADVANCED PROTOTYPE FACILITIES

From the heart of our cutting edge manufacturing facilities, we are able to produce extremely complex parts either from our own clean sheet in-house designs or tailored to suit a customer’s own needs. We have at our disposal complete five-axis component machining equipment to produce:

Gearbox housings | E-Motor housings | Battery covers | Balance shafts | Suspension components | Chassis components

EXPERIENCE AND EXPERTISE

Originally developed to meet fast-paced industry requirements, we offer our make-to-print services to external customers who require components manufactured in prototype or small batch sizes. We have developed trusted supply chains and partnerships with casting foundries over many years to produce core engine components, including cylinder heads, cylinder blocks, crankshafts and camshafts.

SPEED AND ACCURACY

We know that speed and accuracy is of the essence when it comes to prototype manufacture; we have a proven background working in fast-moving industries where precision and pace go hand in hand.

MANUFACTURING

Find out more about our manufacturing

Case studies

  • ASTON MARTIN VALKYRIE

    When Aston Martin and Red Bull Advanced Technologies set about developing a brand new hypercar... MORE >

  • AG2 ENGINE

    Cosworth’s involvement in unmanned aerial vehicle programmes began in 2005 in response to the US military’s policy to use jet... MORE >

  • T.50

    For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook... MORE >

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An exciting opportunity has come up for a Tooling Technician to join our components team based in #Northampton. If you are keen to join our team, get in touch with us today. #Jobs #ToolingTechnician https://bit.ly/3qaR6k1

When you need an off-the-shelf management and control product or something a little more bespoke, we’ve got you covered. Discover more:  https://www.cosworth.com/capabilities/management-and-control/products/ #Technology #Engineering #Automotive

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From off-the-shelf management and control products From off-the-shelf management and control products to something a little more tailored, we’ve got you covered. We can provide our customers valuable support with our bespoke development and consultancy service. Visit our website to learn more.
#Cosworth #Automotive #Technology #Engineering #Management #Control #Solutions #Consultancy #EngineeringConsultancy #Development #Electronics
We’ve updated Diablo, our data acquisition and c We’ve updated Diablo, our data acquisition and control system software. Accurately synchronise data and video using the new “Media Channels” feature – a valuable feature for applications including driving simulator loggers and aerodynamic testing. 
#Cosworth #Diablo #Automotive #Motorsport #DataAcquisition #WindTunnelTesting 
#DrivingSimulation #Technology #AerodynamicTesting #Testing #ControlSystems #Software
We do love a challenge, especially one that pushes We do love a challenge, especially one that pushes our capabilities. Tasked by a large OEM customer to deliver an engine with excellent fuel efficiency over a broad operating range, we relished this fantastic opportunity to put our experience to the test. The result? A 2.0 litre inline 4 engine with fantastic thermal efficiency and very low BSFC (Brake Specific Fuel Consumption) figures that also produces a very healthy 210kW of power.

#Engineering #Automotive #Efficiency #Engine #EngineDevelopment #OEM #Innovation
The 2021 @btcc season is just around the corner. E The 2021 @btcc season is just around the corner. Everyone’s getting excited for this year’s championship. The full grid will be equipped with our Cosworth electronics solution and we will be on hand in the pitlane supporting the teams. Behind the scenes our excitement is building as we prepare for the 2022 season, we are continuing with development work on our bespoke hybrid system which will debut next year.
#Cosworth #BTCC #Bespoke #Hybrid #Electrification #Automotive #Motorsport #Technology #Innovation #Car

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