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HomeManufacturingPrototype manufacturing

PROTOTYPE MANUFACTURING

From prototypes to OEM small-scale production, we’re optimised for specialist manufacturing and assembly that conforms to the highest standards. We produce everything from parts, housings and performance components, to the assembly and supply of complete engines. We can make to customers’ plans or we can work collaboratively to optimise products.

COMPONENT MANUFACTURE

At the heart of our advanced manufacturing capability is the art of complex machining major cast components. Our manufacturing process is ideally suited to supporting development projects or low volume requirements. We also have a well-developed supply chain and partnerships with leading casting foundries.

COMPONENT MANUFACTURE

At the heart of our advanced manufacturing capability is the art of complex machining major cast components. Our manufacturing process is ideally suited to supporting development projects or low volume requirements. We also have a well-developed supply chain and partnerships with leading casting foundries.

ADVANCED PROTOTYPE FACILITIES

From the heart of our cutting edge manufacturing facilities, we are able to produce extremely complex parts either from our own clean sheet in-house designs or tailored to suit a customer’s own needs. We have at our disposal complete five-axis component machining equipment to produce:

Gearbox housings | E-Motor housings | Battery covers | Balance shafts | Suspension components | Chassis components

EXPERIENCE AND EXPERTISE

Originally developed to meet fast-paced industry requirements, we offer our make-to-print services to external customers who require components manufactured in prototype or small batch sizes. We have developed trusted supply chains and partnerships with casting foundries over many years to produce core engine components, including cylinder heads, cylinder blocks, crankshafts and camshafts.

SPEED AND ACCURACY

We know that speed and accuracy is of the essence when it comes to prototype manufacture; we have a proven background working in fast-moving industries where precision and pace go hand in hand.

MANUFACTURING

Find out more about our manufacturing

Case studies

  • ASTON MARTIN VALKYRIE

    When Aston Martin and Red Bull Advanced Technologies set about developing a brand new hypercar... MORE >

  • AG2 ENGINE

    Cosworth’s involvement in unmanned aerial vehicle programmes began in 2005 in response to the US military’s policy to use jet... MORE >

  • T.50

    For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook... MORE >

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The Pi Toolbox V12 is here! Through continuous development of our class leading #dataanalysis #software, we bring to you the new V12. Learn more: https://bit.ly/3uW6gfO

How do we hit the fast forward button to the 2021 #ELMS season? 👀

𝟓𝟎 days left before we go racing at @Circuitcat_eng! 🇪🇸

#4HBarcelona #TimeHasCome

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The Pi Toolbox V12 is here! Through continuous dev The Pi Toolbox V12 is here! Through continuous development of our class leading data analysis software, we bring to you the new V12. #Cosworth #PiToolbox #DataAnalysis #Analysis #Software #Automotive
Posted @withregram • @elms_official Where’s th Posted @withregram • @elms_official Where’s that fast forward button to the 2021 #ELMS season? 👀
.
𝟓𝟎 days left before we go racing at @circuitdebcncat! 🇪🇸 
.
#4HBarcelona #TimeHasCome
That’s a next level engineering masterpiece! T That’s a next level engineering masterpiece! 
There’s been a lot of excitement around the unveiling of the new @gordonmurrayautomotive T.50s 
Niki Lauda. We’ve had the joy of developing the T.50s naturally aspirated 3.9 litre v12 engine in 
parallel to the T.50. We’ve pushed the boundaries of engine design to deliver the state-of-the-art V12 engine which weighs just 162 Kgs and revs to 12,100rpm, that’s even more power than the T.50.
#Cosworth #GordonMurrayAutomotive #GordonMurray #T50s #T50snikilauda #NikiLauda #V12 #Engine #Hypercar #Supercar #Trackcar #Racetrack #Engineering #EngineDesign #Automotive
Designed and manufactured to the highest quality, Designed and manufactured to the highest quality, our pistons deliver exceptional results under extreme conditions. We can support the full development cycle – from clean sheet design to testing and validation, all from within our dedicated piston manufacturing facility. #Cosworth #Manufacturing #Pistons #Design #Testing #Validation #Automotive #Motorsport

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