• Capabilities
    • Intelligence
      • Intelligence home
      • Solid state lidar
      • AliveDrive
      • Camera
      • Technical partnerships
    • EV/Hybrid
      • EV/Hybrid home
      • Battery
        • Battery home
        • BMS
        • Integrated battery solution
      • Motor
        • Motor home
        • Automotive ISG
        • Aerospace UAV
    • Data acquisition & analysis
      • Data acquisition & analysis home
      • Cosworth Toolbox
      • Diablo
    • Management & control
      • Management & control home
      • Products
      • Electronics & software consultancy
    • Engine
      • Engine home
      • Manufacturing
        • Manufacturing home
        • Production manufacturing
        • Prototype manufacturing
        • Technology
        • Quality
      • Testing & development
      • Engineering Consultancy
      • Pistons
    • Case studies
  • People
    • People home
    • 60 years of Cosworth
    • Apprenticeships
    • Graduates
    • Current opportunities
    • Recruitment agencies
  • News
  • Products
    • All products
    • Race products
  • Customer support
    • Support forum
    • Porsche motorsport
    • Returns
    • PDR software
    • Toolbox license
  • Contact
  • Staff Portal
  • Capabilities
      • Intelligence
      • EV/Hybrid
      • Data acquisition & analysis
      • Management & control
      • Engine
      • Case studies
      • Solid State Lidar
      • AliveDrive
      • Camera
      • Technical partnerships
      • Manufacturing
      • Testing & development
      • Engineering consultancy
      • Pistons
      • BTCC Hybrid System
      • Battery
      • Motor
      • Diablo
      • Cosworth Toolbox
      • Products
      • Electronics & software consultancy
        • Component manufacture
      • BMS
      • Integrated battery solutions
      • Production manufacturing
      • Prototype manufacturing
      • Technology
      • Quality
      • Automotive ISG
      • Aerospace UAV
  • People
    • 60 years of Cosworth
    • Current opportunities
    • Apprenticeships
    • Graduates
    • Recruitment agencies
  • News
  • Products
    • All products
    • Race products
  • Customer support
    • Support forum
    • Porsche motorsport
    • Returns
    • PDR software
    • Toolbox license
  • Contact
  • Staff portal
  • Group
    • Group home
    • The Cosworth advantage
    • 60 years of Cosworth
  • Capabilities
    • Intelligence
      • Intelligence home
      • Solid state lidar
      • AliveDrive
      • Camera
      • Technical partnerships
    • EV/Hybrid
      • EV/Hybrid home
      • Battery
        • Battery home
        • BMS
        • Integrated battery solution
      • Motor
        • Motor home
        • Automotive ISG
        • Aerospace UAV
    • Data acquisition & analysis
      • Data acquisition & analysis home
      • Cosworth Toolbox
      • Diablo
    • Management & control
      • Management & control home
      • Products
      • Electronics & software consultancy
    • Engine
      • Engine home
      • Manufacturing
        • Manufacturing home
        • Production manufacturing
        • Prototype manufacturing
        • Technology
        • Quality
      • Testing & development
      • Engineering Consultancy
      • Pistons
    • Case studies
  • People
    • People home
    • 60 years of Cosworth
    • Apprenticeships
    • Graduates
    • Current opportunities
    • Recruitment agencies
  • News
  • Products
    • All products
    • Race products
  • Customer support
    • Support forum
    • Porsche motorsport
    • Returns
    • PDR software
    • Toolbox license
  • Contact
  • Staff Portal
HomeCapabilitiesEngineManufacturing

MANUFACTURING

We integrate manufacturing firmly into our value chain to deliver complex machining from our purpose-built, self-contained Advanced Manufacturing Centre, all to industry-leading and ISO-accredited standards.

PRODUCTION MANUFACTURING

Designed to conform to OEM production standards, our flexible manufacturing facility offers volumes that range from pilot production right up to 20,000 units per year, with multiple product lines running concurrently. Products are designed and machined to meet the most stringent demands for the automotive, aerospace, defence and marine sectors.

PROTOTYPE MANUFACTURING

At the heart of our advanced manufacturing capability is the art of complex machining major cast components. Our manufacturing process is ideally suited to supporting development projects or low volume requirements. We also have a well-developed supply chain and partnerships with leading casting foundries.

PISTONS

We produce over 40,000 forgings and 20,000 fully machined pistons p.a. to our customers’ designs. In our dedicated piston facility. We have been manufacturing pistons for motorsport, automotive OEM and aerospace customers for over 60 years..

TECHNOLOGY

Built around 11 Matsuura CNC automated machining centres, our AMC operates on a 24/5 shift pattern to ensure round-the-clock support for business-critical OEM programmes. Our unique proposition brings together latest specification technology and includes Cosworth specialities such as plasma bore coating, diamond honing and robot-operated cleaning – a truly enviable under-one-roof offering.

QUALITY

We understand that performance and pristine production go hand in hand. Some of the world’s most successful OEMs have already seen the benefits derived from our unique ‘Cosworth approach’. From within our temperature controlled, ‘swarf’-free environment, quality is assured at each crucial stage of the manufacturing process.

QUALITY

We understand that performance and pristine production go hand in hand. Some of the world’s most successful OEMs have already seen the benefits derived from our unique ‘Cosworth approach’. From within our temperature controlled, ‘swarf’-free environment, quality is assured at each crucial stage of the manufacturing process.

CONTACT US

Case studies

  • AG2 ENGINE

    Cosworth’s involvement in unmanned aerial vehicle programmes began in 2005 in response to the US military’s policy to use jet... MORE >

  • ASTON MARTIN VALKYRIE

    When Aston Martin and Red Bull Advanced Technologies set about developing a brand new hypercar... MORE >

  • T.50

    For its first ever vehicle, Gordon Murray Automotive wants to rewrite the super car rulebook... MORE >

Follow

The Pi Toolbox V12 is here! Through continuous development of our class leading #dataanalysis #software, we bring to you the new V12. Learn more: https://bit.ly/3uW6gfO

How do we hit the fast forward button to the 2021 #ELMS season? 👀

𝟓𝟎 days left before we go racing at @Circuitcat_eng! 🇪🇸

#4HBarcelona #TimeHasCome

Follow
The Pi Toolbox V12 is here! Through continuous dev The Pi Toolbox V12 is here! Through continuous development of our class leading data analysis software, we bring to you the new V12. #Cosworth #PiToolbox #DataAnalysis #Analysis #Software #Automotive
Posted @withregram • @elms_official Where’s th Posted @withregram • @elms_official Where’s that fast forward button to the 2021 #ELMS season? 👀
.
𝟓𝟎 days left before we go racing at @circuitdebcncat! 🇪🇸 
.
#4HBarcelona #TimeHasCome
That’s a next level engineering masterpiece! T That’s a next level engineering masterpiece! 
There’s been a lot of excitement around the unveiling of the new @gordonmurrayautomotive T.50s 
Niki Lauda. We’ve had the joy of developing the T.50s naturally aspirated 3.9 litre v12 engine in 
parallel to the T.50. We’ve pushed the boundaries of engine design to deliver the state-of-the-art V12 engine which weighs just 162 Kgs and revs to 12,100rpm, that’s even more power than the T.50.
#Cosworth #GordonMurrayAutomotive #GordonMurray #T50s #T50snikilauda #NikiLauda #V12 #Engine #Hypercar #Supercar #Trackcar #Racetrack #Engineering #EngineDesign #Automotive
Designed and manufactured to the highest quality, Designed and manufactured to the highest quality, our pistons deliver exceptional results under extreme conditions. We can support the full development cycle – from clean sheet design to testing and validation, all from within our dedicated piston manufacturing facility. #Cosworth #Manufacturing #Pistons #Design #Testing #Validation #Automotive #Motorsport

COLLABORATING WITH

CAPABILITIES
  • Intelligence
  • EV/Hybrid
  • Data aquisition & analysis
  • Management & control
  • Engine
  • Case studies
CUSTOMER SUPPORT
  • Support forum
  • Porsche Motorsport
  • Returns
  • Toolbox support
  • Suppliers
PEOPLE
  • 60 years of Cosworth
  • Apprenticeships
  • Graduates
  • Current opportunities
INFORMATION
  • News
  • Products
  • Case studies
  • Covid-19
  • Contact
  • Legal policies
CAPABILITES
  • Sensors
  • Intelligence
  • EV/Hybrid
  • Data aquisition & analysis
  • Management & control
  • Engine
  • Case studies
INFORMATION
  • News
  • Products
  • Case studies
  • Covid-19
  • Contact
  • Legal policies
CUSTOMER SUPPORT
  • Support forum
  • Porsche motorsport
  • Returns
  • Toolbox support
  • Suppliers
PEOPLE
  • 60 years of Cosworth
  • Apprenticeships
  • Graduates
  • Current opportunities
  • Twitter
  • Facebook
  • LinkedIn
  • Instagram
  • Youtube
© Copyright 2021 Cosworth. All rights reserved.   Privacy Policy | Modern Slavery
We use cookies to give you the best online experience. Please let us know if you agree to all of these cookies. No, take me to settings.